Industrial Organization to meet your specific needs
HELPING THE INDUSTRIAL CLIENT.
When you partner with 3 Hats Organizing for your industrial organization needs, we will help you:
Review, design, and implement changes for specific assembly processes, work cells, or material flow areas of concern.
Fill in gaps for where you are experiencing strain on your industrial engineering resources.
Assess your space and design a plan for changes that your team can easily follow and implement on your own.
Tackle smaller level projects when your team is feeling overwhelmed with larger Capital initiatives.
Organize areas of your business that have been neglected over the years: tool rooms, stores areas, office supply rooms, or records storage areas.
Determine and implement digital solutions to your hard copy system of storage and organizing.
HOW CAN WE HELP?
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With the help of your team, we will take stock of your current processes, design a plan of action, and help implement changes to achieve your desired end result. This includes improving your visual material and tool presentations and enhancing your 5S capabilities.
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We are here help carry the burden of upcoming improvement projects and processes from your current staff so they can focus on the higher priority and cost items included in their jobs.
A project with 3 Hats Organizing shows commitment to your production teams that you are dedicated to reaching all primary and improvement goals for your team.
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With our organizational expertise, we can work with you to identify the resources you do have available and create a plan to utilize those resources and quickly review, design, and implement changes to areas that need a facelift.
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"I have worked with Brad for over 10 years. In that time, Brad has continued to impress me with his project management and organizational skills. He has led many continuous improvement projects for us and achieved tremendous results. Brad’s strength is his vision, design, and organization of processes and layouts. He is very passionate about his work and is great to work with. Brad has not only made our processes much better and easier for our team, but has also achieved significant cost savings for our company."
Marc Liddell – Plant Manager
Industrial - West Tennessee HVAC Manufacturer
CASE STUDY:
CONTROL PANEL WIRING PROCESS
CONTROL PANEL WIRING PROCESS BEFORE 3 HATS
CONTROL PANEL WIRING PROCESS AFTER 3 HATS
Control Panel Labeling Cost - $88.00
Panel Drilling Prep Time – 45 Min.
Wiring Diagram Printing – 30 Min.
Total Production Time - 59 hours
Required Labor to Meet Rate - 7
Yearly Labeling Cost: $57,150
Total Production Cost - $5,133
Yearly cost - $1,539,900
TOTAL ANNUAL COST:
$57,150 + $5,133 + $1,539,900 =
$1,602,183
Control Panel Labeling Cost – $1.77
Panel Drilling Prep Time – 5 Min.
Wiring Diagram Printing – 2 Min.
Total Production Time - 32 hours
Required Labor to Meet Rate - 4
Yearly Labeling Cost: $3,399
Total Production Cost - $2,784
Yearly cost - $835,200
TOTAL ANNUAL COST:
$3,399 + $2,784 + $835,000 =
$841,183
Annual Savings with 3 Hats…
$761,000
During the review process of the flow and set-up of the Control Panel feeder area, 3 Hats Organizing was also able to help improve other areas of efficiency and cost improvement.
Each of these sub-findings also led to individual improvements that were tracked and implemented once the primary changes were completed. It is always 3 Hats Organizing goal to find and communicate any improvement opportunities that are found during a project review, even if those findings are not necessarily part of the initial project overview.
